The AR2-200-4 Horizontal Automatic Adhesive Refilling System is an innovative solution independently developed for continuous lamination production, specifically designed to optimize the refilling process of two-component solvent-free adhesives. Engineered to enhance efficiency and reduce manual intervention, this system revolutionizes adhesive management in manufacturing environments.
Comprising four large tanks, a two-layer stand, and a sophisticated piping assembly, the AR2-200-4 operates on the principle of gravity, enabling a seamless flow of adhesive from upper-layer tanks to lower-layer tanks. A level sensor in the mixer tanks automatically controls the valve between the lower-level tank and the mixer, ensuring precise and consistent adhesive supply. This automated design eliminates the need for constant operator monitoring, minimizing downtime and improving production continuity.
The system is particularly notable for its compatibility with the SMI-40 standard mixer, forming a comprehensive solution for continuous lamination with all types of two-component solvent-free glues. Its horizontal configuration maximizes space efficiency while maintaining optimal performance, making it an ideal addition to both new and existing production lines. By streamlining the adhesive refilling process, the AR2-200-4 helps manufacturers achieve higher productivity, reduce material waste, and maintain consistent lamination quality.
The AR2-200-4 finds extensive use in flexible packaging manufacturing, where continuous lamination of films, foils, and papers is critical. It ensures a steady supply of two-component solvent-free adhesives, enabling high-speed production of food packaging, pharmaceutical pouches, and industrial films. The system’s reliability is essential for maintaining the barrier properties and sealing integrity of packaging materials, which directly impacts product shelf life and safety.
Commercial laminators offering services to various industries benefit from the AR2-200-4’s ability to handle large-volume adhesive refilling. Whether processing labels, decorative films, or specialty laminates, the system supports continuous operation without frequent manual refills, allowing providers to fulfill high-volume orders efficiently. Its compatibility with different adhesive types also enhances service versatility.
In industrial settings where large-scale lamination is required for products like automotive interiors, construction membranes, or electronic components, the AR2-200-4 ensures consistent adhesive delivery. The gravity-based design minimizes pressure fluctuations, preventing adhesive inconsistencies that could affect product quality. This makes it an invaluable asset for manufacturers prioritizing precision and reliability.
As industries shift toward eco-friendly practices, the AR2-200-4 supports the use of solvent-free adhesives, aligning with regulations that restrict volatile organic compound (VOC) emissions. Its automated refilling process also reduces adhesive spillage and waste, contributing to sustainable manufacturing practices.
The system is designed for two-component solvent-free adhesives, making it suitable for environmentally friendly lamination processes that require low VOC emissions.
Adhesive flows from upper-layer tanks to lower-layer tanks via gravity. Level sensors in the mixer tanks detect adhesive levels and automatically open/close valves to maintain optimal supply, ensuring a consistent flow without manual intervention.
The system is specifically optimized for compatibility with the SMI-40 standard mixer. For other mixer models, please consult our technical team to assess adaptability.
The AR2-200-4 features four tanks, each with a 200 Kg capacity, providing a total storage capacity of 800 Kg for two-component solvent-free adhesives.
By automating the refilling process, the AR2-200-4 reduces downtime for manual refills, enables continuous lamination production, and minimizes adhesive waste. This results in higher output rates and lower operational costs.
The horizontal configuration and modular design facilitate straightforward installation. Routine maintenance primarily involves periodic checks of valves, sensors, and piping, with detailed maintenance guidelines provided in the user manual.
The system weighs approximately 560 Kg and has dimensions of 1700 x 1420 x 2620 mm, making it suitable for most production facilities with standard floor space requirements.
