The Solventless Laminator for Cardboard/Transfer Film, model CPSL1300A from Tongze Machinery, is a specialized industrial solution engineered for high-precision lamination in cigarette box production. This advanced machine is designed to address the unique challenges of laminating transfer films or metalized films with various paper substrates, including cardboard, kraft paper, cardstock, and craft paper, while eliminating the use of solvents for an eco-friendly production process.
Featuring an innovative mechanical structure and control system, the CPSL1300A stands out for its enlarged unwinding and rewinding diameters. With a maximum unwinding diameter of 1600mm and rewinding diameter of 1700mm, the machine reduces roll changeover frequency, significantly enhancing production efficiency for high-volume runs. This design is particularly beneficial for cigarette box manufacturing, where continuous lamination and minimal downtime are critical.
The tension control system, equipped with a dancer roll and load cell, is specifically tailored to meet the demands of paper lamination, ensuring uniform tension throughout the process to prevent material wrinkling or stretching. The machine’s rubber rollers are optimized for use with mono-component glue, delivering consistent adhesive distribution and strong bonding strength. Additionally, integrated cooling rollers and spraying devices further enhance the lamination quality, making the CPSL1300A ideal for achieving the high surface finish and precision required in cigarette packaging.
Designed with safety and sustainability in mind, the solventless lamination process eliminates volatile organic compound (VOC) emissions, aligning with strict environmental regulations and reducing the risk of health hazards for operators. The machine’s user-friendly interface and advanced control systems enable easy operation and parameter adjustment, ensuring optimal performance and minimal waste.
The primary application of the Solventless Laminator for Cardboard/Transfer Film is in the production of cigarette boxes. It enables the precise lamination of metalized or transfer films onto cardboard substrates, creating packaging that meets the industry’s strict standards for aesthetics, durability, and barrier properties. The machine’s ability to handle large roll diameters reduces downtime in high-volume production lines, making it an essential asset for tobacco packaging manufacturers.
Beyond cigarette boxes, the laminator is ideal for paper-plastic lamination applications requiring high precision. It can laminate various paper types with plastic films or metalized layers to produce packaging for premium products, such as cosmetics, electronics, and luxury goods. The solventless process ensures no residual odor or chemical contamination, making it suitable for products with strict safety requirements.
As industries shift toward eco-friendly practices, the solventless lamination process offered by this machine aligns with global sustainability goals. It eliminates the need for solvent-based adhesives, reducing VOC emissions and energy consumption during the drying process. This makes it an ideal choice for manufacturers seeking to comply with environmental regulations and market demands for green packaging.
The laminator’s advanced tension control and large roll capacity also make it suitable for specialty paper processing, such as laminating decorative films onto cardstock for greeting cards, invitations, or premium printing materials. The optional dust removal unit and moisture sensor further enhance its versatility for applications requiring high cleanliness and humidity control.
The laminator is specially designed for cigarette box production, enabling the lamination of transfer films or metalized films onto cardboard and other paper substrates.
The machine can achieve a maximum lamination speed of 300m/min, supporting high-volume production while maintaining precision.
Yes, it features a max unwinding diameter of 1600mm and rewinding diameter of 1700mm, reducing roll changeovers and enhancing efficiency.
The laminator is optimized for mono-component glue, ensuring strong bonding and consistent adhesive distribution.
The dancer roll and load cell tension control system is tailored for paper lamination, providing precise and uniform tension for various paper and film substrates.
Optional features include a dust removal unit for clean production and an infrared online sensor for real-time moisture measurement, enhancing process control.
Solventless lamination eliminates VOC emissions, reduces energy consumption, and ensures safer working conditions, aligning with environmental and safety regulations.
